What Beard Are You??

Beard Styles Guide

September 3rd is World Beard Day! What is Beard Day? It occurs every year on the first Saturday in September. On this day, people internationally celebrate their face ferrets. In the beginning of history most men had beards to keep warm. 

 This day is observed to celebrate and promote those who were gifted with good facial hair genetics. If you want to get started on growing your chin curtain here is a link to the perfect beard growth starter kit.

 

To those who participate in the beard life… here are some tips on how to maintain your manly mane.  

  1. Trim your Beard. If you have a goal to grow your mane, make sure you are trimming the hair. Link to Beard Kit Here 
  2. Keep it Clean. Consider purchasing a beard wash to stay fresh and avoid irritation.  
  3. Tame and Style. Use some beard oil and comb that facial hair.  
  4. Take your Vitamins. For optimal hair growth keep up on your health routine.  

If you follow these tips… maybe one day you will be able to catch up to Mr. Hans Langseth, whose beard was over 17 feet long. 

Hans Langseth 17 Foot Beard

*** SHOW US YOUR MANLY MANE BY SENDING US A PHOTO OR TAGGING US IN YOUR BEARD PIC ON INSTAGRAM***

National Grief Awareness Day is August 30 this year. It began almost a decade ago. The intention of this day (and National Grief Awareness Month throughout all of September) is to raise overall awareness of the many ways those affected by grief cope with loss, provide resources to those going through personal losses, and to remind us all the importance of supporting people we know to be grieving. Like many silent struggles, there are many tools available to the individual experiencing grief but there is often a stigma associated with needing or using them. To try and reduce the stigma around conversations about grief, I’d like to talk to you about my personal experience using one of the tools available to millions of Americans attempting to manage their grief – their EAP (Employee Assistance Program). 

What is Grief? 

According to the Mayo Clinic, grief is a strong, sometimes overwhelming emotion for people, regardless of whether their sadness stems from the loss of a loved one or from a terminal diagnosis they or someone they love have received. The feelings associated with grief can vary greatly from person to person and so can how long it most strongly affects people. People can also use a wide range of tools to cope with grief, both internal and external. If you’re uncertain about whether your grieving process is normal, consult your health care professional. Outside help is sometimes beneficial to people trying to recover and adjust to a death or diagnosis of a terminal illness. 

What is an Employee Assistance Program (EAP)? 

An employee assistance program (EAP) is a work-based intervention program designed to assist employees in resolving personal problems that may be adversely affecting the employee’s performance. EAPs traditionally have assisted workers with issues like alcohol or substance misuse; however, most now cover a broad range of issues such as child or elder care, relationship challenges, financial or legal problems, wellness matters and traumatic events like workplace violence. Programs are delivered at no cost to employees by stand-alone EAP vendors or providers who are part of comprehensive health insurance plans. Services are often delivered via phone, video-based counseling, online chatting, e-mail interactions or face-to-face. 

How do you use an EAP for grief assistance? 

My father died on Halloween of 2021. Dad and I were close and his passing was not peaceful or pleasant. I wouldn’t say I’ve necessarily struggled since losing him, but I can’t pretend I’ve thrived either. Some days I find myself crying in the car for no reason and others I feel like my focus is affected. When I was first reminded that our EAP through FlexTrades had resources for dealing with grief I checked them out online and found them helpful. When another bad day hit me months later, I decided to call and use one of the 3 annual sessions with a trained and licensed councilor which my EAP provides. I was connected and prescreened to make sure I was not in need of emergency assistance then we simply had a conversation. We talked about the things I’ve been feeling and the things many others typically feel in my situation. Then we discussed avenues and alternatives to coping. Finally, we talked about professional service providers in my area and the counselor even was able to provide a list of those I could call in my area that matched my requirements and were covered under my insurance plan. It was easy, non-judgmental, helpful, and surprisingly cathartic.  

Ways to cope 

What I learned from that counseling call was that my, and everyone else’s, experience with grief is unique. There is no right or wrong way to act or feel nor is there a “proper” amount of time for those feelings to last. But there are simple ways you can cope with grief. 

  • Give yourself permission to take as much time as you need to help you move forward through processing your loss. 
  • Surround yourself with caring, supportive people. 
  • Find safe ways and places to express your feelings without hurting yourself or others. 
  • Try to maintain a healthy lifestyle. 
  • Maintain as much of your “normal” routine and schedule as possible. 

Empathetic grief is normal 

Grieving isn’t just for those experiencing loss but for those who care about those who’ve lost. If you are a friend of someone currently experiencing grief don’t be frustrated if you’re struggling to support them. It can be difficult but try to remember these 5 things as a guide. 

  • Be a supportive, caring listener. 
  • Be a “safe friend” accepting your friend’s feelings, even those that are more negative. 
  • Continue to reach out a month or more after the funeral. 
  • Help your friend slow down their decision-making process when making changes following loss. 
  • Let your friend know that it’s ok to not be “normal” yet at work and socializing, regardless of time-frame. 

Your eyes: 2 things you are probably taking for granted, simply assuming they will always be happy and healthy without having to put much effort into maintaining their health. In reality, taking care of your eyes so you are able to see those beautiful great grandbabies of yours when you are in your 80’s does take a little work, but I promise it is worth the effort!

Below are just a few reasons why you should take advantage of that vision insurance you have been paying for and not utilizing:

  1. Suffering from headaches? Ever thought it might be related to eye strain? It’s certainly worth seeing someone so they can help pinpoint the problem (or eliminate that concern).

  2. Grades suffering at school? According to Optometry Times, ‘one out of every four children have vision problems.’ If you are like me, your kids complained about not seeing the white board for months before you took their concerns seriously and realized maybe they weren’t just begging for attention. Make sure your child sees an eye doctor annually so learning or reading difficulties related to eyesight can be recognized/diagnosed early.

  3. Things looking fuzzy? Your eyes are constantly changing and those glasses you have been wearing since high school (20 years ago) may be back in style, but those lenses are in desperate need of an update! Get your eyes checked so you can determine if an update is needed (they’ll probably even set you up with some new lenses to pop into those funky old frames if you are not willing to let go quite yet).horn rim eyeglasses sittin on top of an exam chart forground sharp and background soft

  4. Stop it early! Having an annual eye exam is a great opportunity to have a professional look at the overall health of your eyes, even when you are not showing any symptoms or concern. Optometrists can detect eye diseases early in hopes of preventing serious damage.

  5. Concerns about other common health issues? Having an optometrist peek at your peepers allows them the chance to check for the onset of many other diseases or diagnosis, including diabetes, high blood pressure, and high cholesterol. Who knew?

If you are a FlexTrades employee, you have access to affordable vision insurance! Be sure to take advantage of your eye exams annually and get those green/brown/blue/hazel beauties the attention they so desperately deserve.

Did you know that FlexTrades has an entire behind the scenes safety team!? It’s called “Safety First”. FlexTrades’ #1 priority is to keep our people safe on and off the job!

“Safety matters because you matter” – Brenda Lovitz, FlexTrades’ Safety Manager.

We have been bringing awareness to the importance of staying hydrated. All across the United States the temperatures have been HOT this summer.

Here are some tips on how to stay hydrated:

  • Drink water throughout the day… attempt 8-10 ounces every 1-2 hours. Drinking water at shorter intervals is more effective than drinking large amounts infrequently.
  • If you are working in the heat… you will require more water consumption.
  • Try to avoid… energy drinks, surplus of caffeine, or any alcohol. If you do choose to consume any of these, you will require more water consumption to stay hydrated.
  • Eat regular meals through the day… this will help you retain the salt that you lose when sweating and moving around.
  • Carry a water bottle with you… having this with you will make it easier to drink water.

Infographic about how much water you should drink

Safety First is what FlexTrades Plans, Practices and Prioritizes.

 

From commuter sedans to long-haul trucks, tires are essential to everyday life. At FlexTrades, our skilled technicians travel across the country to support U.S. manufacturers — and many of them drive thousands of miles to reach their assignments. So when it comes to the reliability of tires, we don’t take it lightly.

In fact, we support several leading tire manufacturing clients nationwide, providing the talent that helps keep production lines rolling. That’s why, in this edition of How It’s Made, we’re exploring the process behind the rubber that meets the road.

Tire Materials

Tire manufacturing starts with a mix of natural and synthetic materials, blended for strength, flexibility, and durability.

  • Natural Rubber
  • Synthetic Rubber / Polymers
  • Steel Wire: Used in belts, beads, and truck tire plies
  • Textile Cords: Provide structural support within plies
  • Fillers: Carbon black and silica, used to reinforce rubber during the Banbury mixing process
  • Antioxidants & Antiozonants: Protect the rubber from heat, oxygen, and ozone damage
  • Curing Additives: Sulfur and zinc oxide, key ingredients during vulcanization

Rubber Manufacturing Process

There are three key operations used to prepare rubber for tire building:

  • Banbury Mixing: Raw and synthetic rubbers are mixed with fillers under heat and pressure to form solid, workable rubber
  • Extruding: Shapes the rubber into usable forms
  • Calendering: Layers rubber with fabric or steel to create belts, plies, and edge covers

Once processed, the material is cut, sheared, spliced, or shaped to exact specifications — ready for tire construction.

Tire Components

Every tire is made of multiple layers, each with a specific purpose:

  • Innerliner: Keeps air sealed inside the tire
  • Plies: Provide strength and hold air pressure
  • Bead: Ensures an airtight seal with the wheel
  • Sidewall: Protects the structure from road and curb damage
  • Belts: Add strength to the tread and improve performance
  • Tread: Provides grip, traction, and durability

How Tires Are Made

The tire-building process happens in two stages on highly specialized machinery, such as:

  • Tire Building Machine (TBM)
  • Tire Assembly Machine (TAM)
  • Tire Forming Machine (TFM)
  • 1st and 2nd Stage Machines

These may be manually operated or fully automated depending on the facility.

Stage One: Casing Building

This step forms the base structure of the tire — also called the carcass. It includes:

  • Wrapping the innerliner onto the drum
  • Layering body plies over the innerliner
  • Placing the beads at each side
  • Inflating the drum bladder to shape the plies over the beads
  • Adding and pressing sidewalls into place

Stage Two: Tread & Belts Application

The carcass moves to a second machine where steel belts and tread are added. At this point, it’s known as a green tire — shaped but not yet cured or hardened.

Curing the Tire

The green tire is placed into a curing mold, which functions like a large clamshell. A bladder inside the mold inflates with steam, pressing the rubber into the mold to form the tread pattern and sidewall lettering.

  • Passenger tires cure for 10–15 minutes at 300°F
  • Heavy-duty or off-road tires may cure for 24 hours

Once cured, the tire is cooled on a Post-Cure Inflator (PCI) to stabilize its shape before inspection.

Inspection & Testing

Every tire undergoes strict quality control to ensure safety and performance.

  • Tire Uniformity Testing: Measures balance and roundness under simulated road conditions
  • X-Ray Testing: Detects internal flaws
  • Destructive Testing: Verifies structural limits under extreme stress

After passing all inspections, the tire is ready for the road.

For a closer look, watch this Tire Manufacturing Video. And if you’re curious about tire care, check out our article on safe driving and tire maintenance.

Safe travels! 

In Minnesota, we like to say we have 11 seasons — not four. They are:

  • Winter
  • Fool’s Spring
  • Second Winter
  • Spring of Deception
  • Third Winter
  • Mud Season
  • Actual Spring
  • Summer
  • False Fall
  • Second Summer
  • Actual Fall

Right now, we’re somewhere between Actual Spring and Summer, which means shelves are stocked with bug spray, sunglasses, and (of course) sunscreen. That got us thinking… how is sunscreen made?

Let’s break it down in this month’s How It’s Made feature.

What Does Sunscreen Do?

The sun emits three types of light: infrared, visible, and ultraviolet (UV). UV light is the most harmful to humans. There are two types of UV rays:

  • UVA: Can penetrate deep into the skin, damaging cells and the immune system
  • UVB: Can burn the outer skin and contribute to skin cancer

Sunscreen helps by either blocking UV rays or absorbing them before they penetrate the skin. To do this, sunscreen includes active ingredients such as:

  • Titanium Dioxide
  • Zinc Oxide
  • Avobenzone
  • Octisalate
  • Oxybenzone
  • Homosalate

These are mixed with liquids (like purified water), functional agents (emulsifiers, stabilizers), and skin-nourishing ingredients like Vitamin E.

Here’s a graph showing the ingredient percentages typically found in sunscreen.

Four Steps to Making Sunscreen

Step 1: Purify the Water

Sunscreen starts with reverse osmosis purification to ensure clean, contaminant-free water.

Step 2: Mix the Ingredients

Solids, powders, and flakes are added to large kettles or vats with purified water. Recipes outline exact measurements, time, temperature, and mixing speed.

Curious how similar this process is to other manufacturing operations? Check out our past articles:

Step 3: Transfer to Stainless Steel Tanks

Once mixed, the formula is pumped through sanitary piping into 1,000-gallon tanks inside sterile rooms.

Step 4: Fill & Package

From these tanks, sunscreen flows into pressurized filling machines via more stainless piping.

  • Bottles are fed in by conveyor
  • Nozzles fill, cap, and seal each bottle automatically
  • Products are then boxed, palletized, wrapped, and shipped

Choosing the Right Sunscreen

Manufacturing it may be straightforward. Buying it? Not always.

If you’re standing in the sunscreen aisle unsure what to choose, you’re not alone.
Here are two great resources:

And remember — no matter how many “seasons” your state has, wear sunscreen year-round.

Happy (and SAFE) Sunning! 

We hear about “going paperless” all the time — a byproduct of technological advancement. And while digital workflows are growing, paper remains an essential part of modern life. From packaging and printing to hygiene and education, its uses are vast and vital.

But paper isn’t new. In fact, many historians agree it was invented in China around 105 BC — making it a true innovation of the ancient world. In this edition of How It’s Made, we’re diving into the modern papermaking process.

Step 1: Logging & Cutting

It all begins with trees — mostly fast-growing evergreen species. That said, more and more manufacturers now use renewable fibers like cotton, bamboo, hemp, and jute to reduce environmental impact.

At the logging site, harvested trees are debarked and processed into wood chips using heavy-duty machinery. Check out the debarking and chipping process here!

Those wood chips are then transported to a paper mill for processing.

Step 2: Pulping

Pulping breaks down wood fibers and separates out the components needed to form paper. There are two primary methods:

  • Chemical Pulping: Used for high-strength products like containers, paper bags, and writing paper, this method cooks the chips in a solution of sodium hydroxide and sodium sulfide under high pressure (sulfate/kraft process). This removes lignin, sugars, and other impurities to form a fiber-rich slurry, which is then washed, bleached, and screened.
  • Mechanical Pulping: Commonly used for newspapers, paper towels, and tissues, this method grinds wood chips using rotating discs — no pressure or heat required. The resulting mixture is also diluted into a slurry and further cleaned for processing.

Step 3: Beating

The pulp slurry is then sent to a beating vat, where it’s pounded and refined. Here, filler materials like chalk, clay, or specialty chemicals are added to control texture, weight, and opacity — all tailored to the intended final use of the paper.

Step 4: Drying

The slurry still contains lots of water — and that moisture needs to go. First, it’s sprayed onto mesh screens to form a wet mat. Then, it’s pressed through industrial rollers to remove about 50% of the water. After pressing, the mats are heated and dried further, bringing total water removal to 90-95%.

Step 5: Rolling

At this stage, the paper is nearly finished. Depending on its end use, additional treatments may be applied. Finally, the dried sheets are fed through industrial rolling machines, creating large paper rolls for use in manufacturing and converting.

Want to see the scale of this operation? Check out this full paper mill tour!

And if you’re interested in sustainability, don’t miss our How It’s Made article on recycling — also on the FlexTrades blog.  

The first day of spring arrived on Sunday, March 20, and with it comes sunshine, fresh air… and spring break! It’s the perfect season to get out, explore, and maybe try something a little different.

This year, we invite you to think outside the box and take your travels in a new direction — one shaped by American manufacturing and industry.

It might sound niche, but industrial tourism is more common than you think. And with a wide mix of in-person experiences and virtual options, there’s something for everyone whether you’re traveling or staying in.

Regional Manufacturing Travel Ideas

The Rust Belt: This Great Lakes region (PA, MI, IN, WV, OH) shaped the American industrial backbone. Rich in coal, iron, and transport networks, it’s known for automotive, metal fabrication, food, and chemical manufacturing.

California: A hub for electronics, computers, chemicals, and petroleum products. California has long been a leader in both tech and heavy industry.

Texas: Similar to California, Texas is strong in petroleum and chemical production. It also leads in food and building materials like brick and cement.

New England: With deep roots in America’s earliest industrial revolutions, New England (MA, CT, NH) is now a powerhouse in aerospace, electronics, and appliance manufacturing.

Must-See Museums and Exhibits

Statues and Historical Memorials

Virtual Tours & Online Exhibitions

If you’re interested in more manufacturing history, don’t miss our post:

Inventors & Leaders – Black History Month 

March is a big month for meat lovers. In the UK, it’s SPAM® Appreciation Week. In the U.S., we celebrate National Deli Meat Month — and what better way to join the fun than by demystifying one of the most iconic canned meats ever made?

In this edition of How It’s Made, we’re taking a closer look at SPAM® — what it is, how it’s made, and why it’s still flying off shelves after more than 85 years.

SPAM® Facts You Might Not Know

  • SPAM® is produced by Hormel Foods, which has sold over 8 billion cans since 1937 — in 44 countries.
  • The name came from a naming contest. The winner received $100. No one truly knows if it stands for “spiced ham,” “shoulder of pork and ham,” or something else.
  • Originally popular with U.S. troops during WWII, SPAM® was used to lubricate guns and grease boots, not just for meals.
  • Today, three cans are sold every second worldwide.
  • SPAM® is found in one out of three American households.
  • Guam and Hawaii are among the biggest consumers per capita — in Guam, the average person eats 16 cans per year.
  • In South Korea, SPAM® is often considered a luxury gift.
  • McDonald’s in Guam serves it on the menu.

And for us Minnesotans? SPAM® is a point of pride — Hormel was founded right here in 1891.

How SPAM® Is Made

SPAM® was born when Jay Hormel saw a butcher slicing canned meat at a deli and thought: “What if consumers could skip the butcher and slice it themselves at home?” The result was a shelf-stable, high-protein product that didn’t require refrigeration — a game-changer for American kitchens.

The Ingredients (Yes, Only Six)

  • Ground pork mixed with ground ham
  • Salt
  • Water
  • Sugar
  • Sodium nitrite
  • Potato starch (added in 2009)

Most of the pork used is pork shoulder — a cut that was once hard to process for other purposes. Sodium nitrite acts as a preservative, preventing bacterial growth and creating SPAM’s signature pink hue. Potato starch, added decades later, helps bind the meat and retain moisture while cooking.

Manufacturing Process

Creating SPAM® might be simple on paper — but the process is a high-volume, precision operation:

  • Hand carve and grind the meat in 8,000-pound batches at controlled temperatures (approx. 20 minutes).
  • Use a vacuum mixing machine to super cool the meat.
  • Add remaining ingredients and blend.
  • Funnel the mixture into cans, vacuum seal, and apply labels.
  • Cook the cans using hydrostatic cookers (steam + pressure) — up to 33,000 cans per hour!
  • Package and palletize for global shipment.

Six ingredients. Six steps. No mystery.

Give It a Try

Never tried SPAM®? As a proud Minnesotan, I think you should.

Grab a can at your local store and give it a go. Fry it, bake it, or turn it into SPAM sushi (yes, it’s a thing). Pair it with cheese (and check out this article on how cheese is made) for the full experience.

Happy Eating — and Happy National Deli Meat Month! 

Today is National Cheese Lover’s Day, so naturally, we’re turning our attention to one of the most beloved foods on the planet — cheese.

In this edition of How It’s Made, we break down the process behind your favorite wedge, block, or slice.

What’s in Cheese?

Cheese is made from just four basic ingredients:

  • Milk
  • Salt
  • Starter Culture
  • Rennet

Together — and through the magic of food science — these ingredients can become hundreds of different varieties, each with their own unique flavor, texture, and personality.

How Cheese Is Made

It all starts with fresh, high-quality milk. Milk is stored in refrigerated tanks at the farm, then transported to a processing facility where it’s tested, weighed, heat-treated, and pasteurized.

Sometimes, additional fat, cream, or protein is added to the milk depending on the desired cheese type.

Next, starter cultures — also known as good bacteria — are added. These cultures begin the fermentation process by converting lactose into lactic acid. This step eliminates harmful bacteria and starts to define the texture and flavor of the cheese. (Different cultures = different cheeses.)

At this point, natural colorings may be added. (Think: the orange hue of Cheddar.)

After that comes rennet, a milk-clotting enzyme that coagulates the mixture into a custard- or gel-like consistency. From here, processors carefully manage temperature, timing, and humidity, which transforms the mixture into curds (solids) and whey (liquids).

A cutting step determines curd size — smaller curds lead to drier cheese. When stirred and heated, curds release whey until the desired consistency is reached.

Then, one of two things happens:

  • The curd is salted and pressed into a form (like Cheddar or Colby).
  • The curd is pressed into a hoop and brined (like Mozzarella or Swiss).

The final step in some cases is affinage — the aging process. Cheese is stored in special rooms under precise conditions, sometimes for 10 years or more, to develop its final flavor and texture.

Sounds Simple, Right?

Not quite. While the ingredients are minimal, the equipment, process, and scientific precision required to make cheese correctly are anything but basic. It’s an impressive mix of art, chemistry, and control.

And of course, don’t forget to celebrate National Cheese Lover’s Day with your favorite variety — soft, hard, aged, fresh, or somewhere in between.